Fuel bills are too high
Check the condition of the hot face, gaps, and how hot the outer shell runs.
Ceramic fibreinsulatingInsulating CastableA trusted supplier of refractories, insulation, acoustics and sealing for industrial plant.
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A quick comparison of the main materials we supply. Temperatures are indicative maximums, not guarantees.
Indicative only. Exact limits depend on the grade, atmosphere and how the material is installed. Ask us for the data sheet.
Check the condition of the hot face, gaps, and how hot the outer shell runs.
Ceramic fibreinsulatingInsulating CastableCheck peak temperature, slag or alkali attack, abrasion and thermal shock.
High AluminaZirconiacastableCheck the heat-up schedule, expansion joints, and drying of castables.
MortarcastablefibreCheck insulation thickness and its temperature rating on the hot side.
RockwoolPipe InsulationBoilerCheck where sound escapes: walls, ceilings, ducts and enclosures.
AcousticKnaufGlass Mineral WoolCheck the medium, pressure, temperature and gasket thickness and type.
SuperliteGasketSteel-ReinforcedHeatSoundTypical furnace wall, illustrative °C. Hover or tap a layer.
A hot-face lining of brick or castable, backed by insulation to keep the shell cool.
Light, well-fitted linings give even heat and lower fuel use.
Refractory where the flame is, insulation outside, and sealing at doors and flanges.
Insulate to save energy and protect people, and seal every flange.
Linings that stand up to molten glass and constant heat.
Absorb noise and heat so the room is quieter and cooler.
Higher alumina handles higher temperatures, load and abrasion. 40% suits general furnace and kiln linings. 70% and above is for hotter or more demanding zones.
Dense fire brick takes wear and direct flame contact. Insulating brick is lighter and saves more heat, so it usually sits behind the hot face.
Ceramic fibre takes far higher temperatures and heats up fast. Rockwool suits lower-temperature pipes, boilers and ducts, and costs less.
By pressure, temperature and the medium: steam, oil or acid. Steel-reinforced sheet suits higher pressure. Tell us the duty and we will match it.
Often, yes. Mineral wool insulates and absorbs sound, so one layer can do both on pipes, ducts and plant-room walls.
The operating temperature, the atmosphere, what the lining touches, and the size of the job.
Most early failures trace back to a short list of causes. Knowing them helps you fix the right thing.
The medium, pressure, temperature and flange all matter. A short checklist before you order.
Both insulate well, but they live in very different temperature ranges. Here is how to tell which belongs where.